Driving Efficiency and cost Savings through material rebates at Recipharm
BESPAK CASE STUDY
Working in partnership with…
Contract Information
Through a collaborative approach, the Axil team worked in partnership with Bespak to improve all areas of their waste management.
Company
Industry
Location
Contract Type
Partnered with Axil
April 2020
Contract Manager
Cath Leslie
On-site Waste Developments
Axil has recently changed the way in which waste is managed at Bespak King’s Lynn facility, which specialises in the design, development, and manufacture of cutting-edge drug delivery devices.
Improved
Rebates
Installation of baling equipment in place of compactor units, resulting in projected rebates of £16,000.
Improved welfare facilities
Redesign of the waste compound leading to an optimal waste management operation.
Transport costs reduction
Transportation expenses mitigated, with a substantial reduction in miles incurred to the disposal destination.
Challenge & solution
The requirement
The Challenge
Bespak’s previous waste management system relied on compactors for cardboard and plastic film recycling. This method was not only costly but also lacked the efficiency needed to align with recycling goals.
The Solution
Axil proposed a strategic shift to baling materials, targeting cardboard and plastic film annually. This transition resulted in a transformation for Bespak.
Improved recycling rate
The benefit
Bespak is a global market leader in the design, development, and manufacture of drug delivery devices, providing inhalers, auto-injectors, and nasal technologies, as well as development and manufacturing services.
By baling 120 tonnes of cardboard and 70 tonnes of plastic film annually, Axil has not only transformed waste management, but also generated significant benefits for Bespak, which will lead to financial income, cost savings and operational efficiencies.
Innovations and Waste Solutions
Financial
savings
Baling technology led to an impressive annual cost reduction of approximately £10,000 in collection expenses. Additionally, the removal of three compactor units created space for two balers, a Zappshelter, and storage facilities, resulting in a better use of the space and enhanced operational delivery.
Environmental impact
The transition resulted in a commendable three-tonne reduction in the carbon footprint, directly contributing to Bespak‘s sustainability goals.
Revenue Generation
Projected rebates of around £6,000 for cardboard and up to £10,000 for plastic film are anticipated, subject to market conditions and material quality.
Capital investment
Axil shouldered the capital investment, with Bespak incurring rental charges over a 36-month period. Remarkably, the value of the recovered commodities each year more than offsets these charges, ensuring Bespak still reaps significant financial benefits.
Transportation efficiency
Removal of compactors led to reduced transport movements, translating to further cost savings and reduced emissions.
Enhanced safety and efficiency
The transition from compactors to balers eliminated the risk of contamination, providing a safer and more efficient waste disposal process. Material is directly placed into the baler, mitigating potential hazards associated with compactors.
Innovative waste solutions
The Partnership
Axil’s partnership with Bespak showcases the potential of innovative waste management solutions within the pharmaceutical sector. By redefining traditional practices, we’ve demonstrated the remarkable benefits that can be achieved through strategic thinking and operational optimisation.
In choosing Axil, companies like Bespak can confidently invest in a partner committed to driving efficiency, sustainability, and financial gains
Other Case Studies
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Awards & Certifications
Re-engineer your waste
ARRANGE A WASTE REVIEW
To gain a clearer understanding of your waste operations, we will visit to carry out a detailed site audit.
Our waste management experts will understand your waste streams and the challenges you face— and develop a service proposal tailored to accommodate your needs.
We will explain how our innovative solutions can re-engineer your waste to reduce your costs and increase your recycling.